Poultry feed has a variety of forms, there are two main types of feed, pellet feed and powder feed.The two products are similar production processes, and after completion of powder feed, before after quenched and tempered, granulation, cooling, and screening can make pellets.
Powder feed is a complete feed production process one of the ring, after fine crushing and mixing raw material can avoid animal picky about food and nutrition disequilibrium situation.Using powder feed livestock's purpose is to provide a balanced food supply, help livestock growth, reduce the loss of death.In addition, the fed powder feed more efficiently.Before production, powder feed raw materials through crushing, mixing and packing.
Pellet feed using powder finished product production.The purpose of granulation is to facilitate the transport and feeding.Nutritional value of each particle is the same, therefore farmed animals will consume all of the good nutrition in particles.
The raw material
And animal feed is composed of coarse particle and powder materials
Before crushing
Optional steps to dealing with coarse particle materials.
Before the crash will reduce the energy consumption of fine crushing required.
Temporary barrels
Temporary bucket will be on the same day the raw material for production.
Before entering the feed production process, some raw material from the silos will be first to enter the temporary barrels.
Batching and weighing
Raw material will be according to the recipe ingredients.
After crushing
After crushing is raw materials reduce the sizes in the shrimp feed production line process
This process is fine crusher is usually used.
hybrid
In this step will be added and mixed vitamins and minerals and other trace elements.
powder
granulation
buildGrain conditioning start once upon a time, to steam hydration, further and help before into the granulation chamber to form granules raw materials for cooking.
The cooling machine
Use room temperature air to cool the hot particles out of the granulator.
Need a thorough cooling to prevent condensate the packaging.
Granulation of feed products
Solutions of the crusher
In livestock feed, broken after granulation particles can be reduced to a smaller size particles.This is for easier to feed the infant livestock.
packaging
Packaging for the particles to provide protection, also facilitate handling and transportation to the clients
Livestock feed granulation manufacturing instructions
Countercurrent cooling machine is used for cooling high temperature particles.Temperature (hot) particles into the cooling machine, the exhaust fan to cool indoor hot air discharge, ambient air from the bottom of the cooler into the cooling chamber to cool the particles.When the particle accumulation in the cooling chamber and exposed to high instrument, pneumatic valve will immediately action and feed particles emitted.The countercurrent air design causes the particles to ensure and improve the cooling efficiency of heat exchange.
Particles through conveyor belt into the vibration sieve, using vibration way to remove impurities and deformation of particles.Dust particles and deformation are recycled into the granulating machine side of the bunker.Different sizes of screen mesh will feed particle classification stored in a separate product.
Product particles after weighing in bag, bag sewing machine available packaged or use other transport containers (e.g., bulk vehicle, space package), to the distributor or customer.
Appropriate to relieve crusher series specially designed for improve crushing grain yield.Each solution at the top of the mill have been equipped with rotary feeder, used to control capacity and stable feeding.Two solutions of broken wheel spacing can be easily adjusted, to control the size of the feed section after crushing.
Appropriate process design and equipment features and advantages
To meet customer demand design concept is appropriate big goal all along, we realize the customer in the face of the raw material prices, under the pressure of rising costs and labor costs, energy consumption is still the pursuit of high quality products in line with the market competition, the appropriate design concept is to continuously improve, improve the process and equipment, let the customer get the best profits, we through the following description, show us how to reach the goal of customer satisfaction.
Poultry feed contains a lot of grains, fiber content is higher.Before the good conditioning system is the key to successful production of poultry feed particles.Enough of the direct and indirect steam heat and moisture will soften the high elastic fibrous materials.Cooked starch is to form a perfect adhesive particles.
Formula to add too much fat can produce a large amount of fine powder in the process of granulation.Suggest 1% fat is added in the mixing machine, this will reduce the die wear and improve the yield of pelleting machine.Formula if you have any needs extra fat, can be directly sprayed on the feed particles, in order to improve the particle on the surface of the fat content and quality.
(production of poultry feed pelleting machine gauge table)
| model | PM - 42 r | PM - 51 r | PM - 53 r | PM - 53 f | PM - 635 - d |
| Horsepower (HP) | 125 | 150 | 200 | 215 | 300 |
| Processing capacity1(t/h) | 3-4 | 4 to 5 | 6-8 - | 10-12 | 13 to 15 |
Remark:
1Poultry feed, net Ø die hole size 4.0 mm, water < 12%, and total oil content < 7%
